U.S. Solar Photovoltaic Manufacturing
May 5, 2022
Solar photovoltaic (PV) systems accounted for the highest proportion of new electric power
generation capacity in the United States in 2021. Domestic solar power generation has increased
Manpreet Singh
over the past decade, enabled by technological advances, government support, state-level policies
Analyst in Industrial
mandating use of electricity from renewable sources, and improved cost-competitiveness relative
Organization and Business
to electricity generation from fossil fuels.
Solar PV devices use semiconducting materials, mainly crystalline silicon (CS), to convert
sunlight to electricity. The solar CS PV value chain comprises four primary stages of
manufacturing, encompassing production of polysilicon, PV wafers, PV cells, and assembled panels. The majority of
components needed for the panels that convert solar energy into electricity are sourced from outside the United States. For
each major stage of CS PV manufacturing, Chinese companies operating throughout Asia own the majority of global
production capacity. Production in the United States has declined due to import competition from Chinese manufacturers
benefitting from various factors, including government support and economies of scale.
Domestic output in the first stage of the CS PV supply chain, the production of solar-grade polysilicon, declined by 40%
between 2015 and 2018. This decline is largely attributed to antidumping and countervailing duties imposed by China on
solar-grade polysilicon imports from the United States and several other countries since 2014. Nearly two-thirds of
polysilicon production in China in 2020 came from plants in the Xinjiang region, where allegations of human rights abuses
led the United States to place import restrictions in 2021.
In 2012, the United States imposed antidumping and countervailing duties on imports of Chinese-made CS PV cells and
panels that contain them, following determinations that U.S. producers were injured or threatened with injury by the unfairly
priced and subsidized imports. In 2015, the scope of duties on imports from China was expanded, and antidumping duties
were imposed on imports of certain CS PV cells and panels from Taiwan. In March 2022, acting on a petition filed by
domestic producers, the U.S. Department of Commerce initiated an investigation into whether Chinese companies are
circumventing applicable duties by exporting to the United States through Malaysia, Vietnam, Thailand, and Cambodia.
In 2018, the United States imposed duties on imports of CS PV cells and panels from all countries with CS PV shipments to
the United States exceeding 3% of total imports. These tariffs remain in place, although exemptions granted since 2018 have
allowed certain volumes of CS PV cells and types of panels from countries other than China and Taiwan to enter tariff-free.
These trade actions have not led to greater domestic CS PV cell production. Since 2021, all CS PV panel assembly in the
United States has relied on imported cells. Domestic panel assembly supplies a relatively small proportion of domestic
demand for solar panels. The domestic solar manufacturing industry employed around 31,000 workers in 2020, accounting
for about 15% of total solar-industry employment. Approximately two-thirds of solar jobs are in installation and
development, mainly involving residential-scale projects.
Solar power integration into domestic electric transmission and distribution systems is expected to continue, especially with
scheduled retirements of coal-fired power plants and increased use of solar systems paired with battery storage. The pace of
integration is sensitive to federal tax subsidies, import restrictions, prices of fossil fuels used in generation, and capital costs,
among other factors that can impact the cost-competitiveness of solar power. Strategies for expanding domestic output of
solar PV system components in a highly competitive global market include improving product performance, lowering costs
of production through automation and manufacturing advancements, and developing solar panel recycling pathways. In
addition, vertical integration or partnerships among domestic producers of various components may help to address supply
chain issues. Performance improvements in solar systems can increase demand by lowering the cost of solar power relative to
other types of electricity generation. Examples include recent industry shifts in cell designs and panel packaging, such as
large cell sizes that increase the amount of sunlight captured, novel cell architectures that reduce electrical losses, and bifacial
panel designs that allow sunlight to enter from both sides of a panel.
Congressional Research Service
link to page 4 link to page 5 link to page 6 link to page 6 link to page 7 link to page 7 link to page 10 link to page 12 link to page 14 link to page 14 link to page 18 link to page 21 link to page 22 link to page 23 link to page 25 link to page 27 link to page 28 link to page 5 link to page 8 link to page 11 link to page 15 link to page 17 link to page 18 link to page 19 link to page 24 link to page 25 link to page 27 link to page 15 link to page 30
U.S. Solar Photovoltaic Manufacturing
Contents
Introduction ..................................................................................................................................... 1
The Basics of Solar Photovoltaic Systems ...................................................................................... 2
Photovoltaic Systems ................................................................................................................ 3
Thin-Films .......................................................................................................................... 3
Bifacial Panels .................................................................................................................... 4
PV Manufacturing ........................................................................................................................... 4
The Upstream PV Value Chain and Trade Actions .......................................................................... 7
Polysilicon ................................................................................................................................. 9
CS PV Wafers ........................................................................................................................... 11
CS PV Cells .............................................................................................................................. 11
CS PV Panels .......................................................................................................................... 15
Inverters and Balance of System ............................................................................................. 18
Solar Equipment Recycling ........................................................................................................... 19
U.S. Solar Employment ................................................................................................................. 20
The Solar Power Market ................................................................................................................ 22
Solar Financing and Leasing ................................................................................................... 24
U.S. Government Support for Solar Manufacturing ...................................................................... 25
Figures
Figure 1. U.S. Electricity Generating Capacity Additions, by Energy Source ................................ 2
Figure 2. CS PV Panel Production Process ..................................................................................... 5
Figure 3. Upstream PV Value Chain................................................................................................ 8
Figure 4. PV Cell Import Value ..................................................................................................... 12
Figure 5. CS PV Cell Imports ........................................................................................................ 14
Figure 6. PV Panel Import Value ................................................................................................... 15
Figure 7. Panel Imports by Type ................................................................................................... 16
Figure 8. Domestic PV Manufacturing.......................................................................................... 21
Figure 9. Solar Employment Breakdown by Sector 2020 ............................................................. 22
Figure 10. Cumulative U.S. Solar Installations 2007-2021 ........................................................... 24
Tables
Table 1. Chronology of Trade Rulings Affecting Domestic CS PV Value Chain .......................... 12
Contacts
Author Information ........................................................................................................................ 27
Congressional Research Service
link to page 5
U.S. Solar Photovoltaic Manufacturing
Introduction
Solar photovoltaic (PV) systems now account for the highest proportion of new electric power
generation capacity in the United States
(Figure 1).1 Domestic solar power generation has
increased rapidly in recent years, enabled by technological advances, government support, state-
level policies mandating use of electricity from renewable sources, and improved cost-
competitiveness relative to generation from fossil fuels.2
One way to compare the cost competitiveness of various electricity sources is the levelized cost
of energy (LCOE)—a metric that can include operations, maintenance, fuel, financing, tax
incentives, and other costs in addition to hardware and installation.3 Solar energy benefits in the
calculation from having no fuel costs but is affected by variable sunlight and weather conditions.4
According to the International Renewable Energy Agency, the global LCOE of utility-scale solar
systems decreased 85% between 2010 and 2020.5 In 2020, according to the investment bank
Lazard, the LCOE of new utility-scale solar in the United States was lower than the cost of
conventional sources, such as coal and combined cycle natural gas turbines.6 The retirement of
existing coal-fired power plants with relatively high operating costs has created additional
opportunity for new solar capacity in the United States.7
Expanding solar generation requires sufficient manufacturing capacity, from the production of
polysilicon, the raw material used to convert solar energy into electricity, to the fabrication of
solar cells and assembly of panels.8 Approximately three-quarters of the worldwide production of
all inputs to PV systems currently occur in China. While PV panel assembly in the United States
has increased since 2018 in the wake of increased U.S. import duties, many of the inputs into
those panels are imported. A relatively small proportion of solar products sold in the United States
is produced domestically.9
1 In 2021, 23.5 gigawatts (GW) of solar capacity in were installed in the United States. This accounted for 46% of total
new electricity generating capacity additions that year. Solar Energy Industries Association (SEIA) and Wood
Mackenzie,
US Solar Market Insight 2021 Year in Review, March 2022.
2 U.S. Energy Information Administration (EIA), “Electricity Data Browser,” at https://www.eia.gov/electricity/data/
browser/; and SEIA, “Solar Data Cheat Sheet,” December 14, 2021, at https://www.seia.org/research-resources/solar-
data-cheat-sheet.
3 The levelized cost of energy (LCOE) is a ratio of the total costs of a system during its lifetime over the sum of
electricity produced. The LCOE typically is measured in dollars per kilowatt-hour (kWh) of electricity produced.
Variations in LCOE estimates stem from variations in data sources, assumptions, and the scope of costs included.
4 The amount of electricity produced in one year depends on how often a power plant is operating and is often
represented in LCOE calculations as a capacity utilization factor.
5 International Renewable Energy Agency (IRENA),
Renewable Power Generation Costs in 2020, June 2021, p. 83.
6 Lazard estimates the LCOE to be $30-$41 per megawatt (MW) for new crystalline silicon (CS) solar photovoltaic
(PV) utility-scale solar installations, $65-$152 for coal, and $45-$74 for combined cycle gas turbines. These estimates
do not consider any tax subsidies. See Lazard,
Levelized Cost Of Energy Analysis, Version 15.0, October 28, 2021, at
https://www.lazard.com/perspective/levelized-cost-of-energy-levelized-cost-of-storage-and-levelized-cost-of-hydrogen/
.
7 International Renewable Energy Agency,
Renewable Power Generation Costs in 2020 (Abu Dhabi, 2021), p. 18.
8 Brittany L. Smith and Robert Margolis,
Expanding the Photovoltaic Supply Chain in the United States: Opportunities
and Challenges, National Renewable Energy Laboratory (NREL), July 2019, p. 5. (Hereinafter Smith and Margolis,
Expanding the Photovoltaic.)
9 U.S. International Trade Commission (USITC),
Crystalline Silicon Photovoltaic Cells, Whether or Not Partially or
Fully Assembled Into Other Products, Investigation no. TA-201-75, December 2021, pp. 38-39, at
https://www.usitc.gov/publications/other/pub5266.pdf. (Hereinafter USITC December 2021 report.)
Congressional Research Service
1
U.S. Solar Photovoltaic Manufacturing
This report looks at the domestic solar PV manufacturing industry and the downstream value
chain for solar power installations. It considers whether market shifts, including new product
architectures, improved packaging designs, integration of energy storage into solar systems, and
recycling or reuse of components, may create new opportunities for manufacturing in the United
States. It also evaluates the extent to which international trade policies enacted over the last
decade have impacted each stage of the domestic solar manufacturing industry.
Figure 1. U.S. Electricity Generating Capacity Additions, by Energy Source
Source: Figure created by CRS using data from Solar Energy Industry Association and Wood Mackenzie.
Notes: Represents all new electric capacity added to the national grid.
The Basics of Solar Photovoltaic Systems
Light from the sun can be harnessed to generate electricity using two established technologies,
photovoltaics and concentrated solar power. PV technologies use semiconducting materials to
absorb sunlight and convert it directly into electricity for use nearby, storage, or for transmission
and distribution systems. In concentrated solar power systems, mirrors and lenses focus the sun’s
rays to heat materials that can produce steam to operate turbines for electricity production. This
report does not discuss concentrated solar power and other applications using energy from the sun
to heat air or water directly.
The electricity production from any PV system depends on the technology employed and external
factors affecting sunlight, such as geographical location, time of day, season, and weather.10
Conversion efficiency—the percentage of sunlight that is converted into electricity—is one
widely used measure to compare the performance of different solar PV technologies. From 2010
to 2020, average conversion efficiency increased from 14.7% to 20% but with variation
depending on the specific technology employed.11 The most efficient installations have
10 For more information about the factors affecting renewable energy production, see CRS In Focus IF11257,
Variable
Renewable Energy: An Introduction, by Ashley J. Lawson.
11 IRENA,
Renewable Power Generation Costs in 2020, June 2021, p. 70.
Congressional Research Service
2
U.S. Solar Photovoltaic Manufacturing
conversion efficiencies of around 25%.12 Higher panel efficiencies can reduce both hardware and
installation costs by requiring fewer panels to provide a given amount of electricity.13 Panel
capacity ratings typically are presented in watts, the basic unit of power.14
Photovoltaic Systems
PV
cells, usually 5-inch or 6-inch squares of semiconducting materials that convert sunlight into
electricity, are the basic building blocks of PV systems. Typically, 60 or 72 cells are wired
together and assembled into a rectangular
panel 5 or 6 feet long and 3 feet wide, also referred to
as a
module. Panels are connected in an
array, whose size depends on the maximum amount of
electricity to be generated.
While several different semiconducting materials may be used in PV panels, crystalline silicon
(CS) was used in over 95% of solar panels produced globally in 2020.15 The remainder of panels
were so-called thin-film panels, which typically are less effective at converting incoming sunlight
into electricity.
A higher-quality variant of crystalline silicon,
monocrystalline silicon (mono-CS), is produced
using a comparatively expensive process to grow single crystal silicon. Mono-CS has gained
market share in recent years and in 2020 was used in 82% of CS PV panels produced. Mono-CS
cells convert 20% to 24% of incoming solar energy into electricity, whereas the conversion
efficiency of less expensive
multicrystalline silicon (multi-CS) cells is 18% to 20%.16 Much new
capacity added by silicon wafer manufacturers is to produce the mono-CS type.
Thin-Films
Thin-film panels accounted for 16% of solar deployed in the United States in 2020, a higher
market share than global deployment at less than 5%.17 Thin-film panels are comparatively
simple to manufacture relative to CS PV panels, typically using a process in which glass sheets
are topped with thin layers of semiconducting materials, such as cadmium telluride (CdTe), and
then framed.18 Although thin-film panels used to be significantly less costly to manufacture than
CS PV panels, the declining price of polysilicon and the relatively lower 17%-18% conversion
efficiency of thin-films have limited the market growth of these products.19 The largest market
12 Gregory M. Wilson et al., “The 2020 photovoltaic technologies roadmap,”
Journal of Physics D: Applied Physics,
vol. 53, no. 493001 (2020), p. 9.
13 David Feldman et al.,
U.S. Solar Photovoltaic System and Energy Storage Cost Benchmark: Q1 2020, National
Renewable Energy Laboratory (NREL), January 2021, p. 82, at https://www.nrel.gov/docs/fy21osti/77324.pdf.
14 For data presented in watts (W), 1,000 watts = 1 kilowatt (kW); 1,000,000 (one million) watts = 1 megawatt (MW);
and 1,000,000,000 (one billion) watts = 1 gigawatt (GW). Based on a typical panel capacity of 320 W, a 1 GW
installation would require around 3.1 million solar panels.
15 G. Masson and I. Kaizuka,
Trends in Photovoltaic Applications 2021, International Energy Agency, p. 47, at
https://iea-pvps.org/wp-content/uploads/2022/01/IEA-PVPS-Trends-report-2021-4.pdf. (Hereinafter Masson and
Kaizuka,
Trends in Photovoltaic.)
16 Multicrystalline silicon may also be referred to as polycrystalline. Masson and Kaizuka,
Trends in Photovoltaic, p.
47.
17 David Feldman, Kevin Wu, Robert Margolis,
H1 2021: Solar Industry Update, NREL, June 22, 2021, p. 26, at
https://www.nrel.gov/docs/fy21osti/80427.pdf.
18 Gregory M. Wilson et al., “The 2020 photovoltaic technologies roadmap,”
Journal of Physics D: Applied Physics,
vol. 53, no. 493001 (2020), p. 11. (Hereinafter Wilson et al., “2020 photovoltaic.”)
19 Copper indium gallium diselenide (CIGS) is used to make a small proportion of thin-film cells, less than 1% in 2021.
Michael Woodhouse et al.,
Research and Development Priorities to Advance Solar Photovoltaic Lifecycle Costs and
Congressional Research Service
3
link to page 8
U.S. Solar Photovoltaic Manufacturing
segment for thin-film PV installations is the utility sector. Some industry purchasers report that
thin-film panels have limitations for residential rooftop applications due to their higher weight,
lower output, and use of the hazardous material cadmium.20
Some thin-film PV solar panels use perovskites, materials with a specific type of cubic crystal
structure, as the active layer to absorb sunlight and convert it directly to electricity. Perovskites
can be made from organic and inorganic components and are capable of producing cell
conversion efficiencies above 20%. Although costs of production can be low, commercialization
of perovskite-based PV panels has not occurred. Challenges in scaling up production and
achieving long-term product stability in real outdoor conditions are cited as barriers.21 Tandem
devices with both perovskites and crystalline silicon have demonstrated conversion efficiencies
up to 28% in 2021. Such tandem devices may be manufactured more widely should the individual
technologies reach their theoretical efficiency limits.22 This report focuses on CS PV technologies
that account for the majority of domestic solar generation.
Bifacial Panels
Traditionally, solar panels have been made to convert sunlight from one side in a monofacial
design. More recently, the industry has increasingly shifted to bifacial panels, which can absorb
sunlight from both sides and provide higher amounts of power per panel.23 Bifacial panels use a
transparent sheet on the backside to allow light reflected from the surroundings to enter and
reportedly can be made on modified monofacial production lines at similar costs per watt of
output.24 Since 2018, global production of bifacial panels has increased from 4% to 51% of all
panels (measured by capacity in kW) produced in 2020, according to an investigation by the U.S.
International Trade Commission (USITC).25 Bifacial panels are particularly attractive to the
utility sector, as they achieve the lowest cost of energy when combined with a mounting system
that adjusts them continuously to face the sun.
PV Manufacturing
Manufacturing CS PV panels has four principal steps: polysilicon refinement, wafer production,
cell fabrication, and panel assembly
(Figure 2).
Performance, NREL, October 2021, p. 12. (Hereinafter Woodhouse et al.,
Research and Development.)
20 USITC December 2021 report, pp. I-86 and II-23.
21 Wilson et al., “2020 photovoltaic,” p. 18.
22 Masson and Kaizuka,
Trends in Photovoltaic, p. 8.
23 Bifacial panels are assembled with cells that have high degrees of bifaciality, measured by the ratio of the amount of
power generated by the backside versus the front. Popular cell architectures can vary in their degree of bifaciality.
Woodhouse et al.,
Research and Development, p. 40.
24 Woodhouse et al.,
Research and Development, p. 34.
25 USITC December 2021 report, p. VI-113.
Congressional Research Service
4
U.S. Solar Photovoltaic Manufacturing
Figure 2. CS PV Panel Production Process
Source: National Renewable Energy Laboratory.
Polysilicon Refinement. The feedstock for CS PV cells is polysilicon, refined
from quartz. Such refining plants may cost up to $1 billion to build.26 Over the
last decade, manufacturers have reduced the amount of polysilicon required for
each CS PV cell by over 50%.27 This contributes to the cost-competitiveness of
crystalline silicon solar cells versus thin-films, as polysilicon accounts for about
one-fifth of the cost of a CS PV panel.28 Reducing electricity consumption in
polysilicon refinement is a key issue in the industry as a way to further reduce
manufacturing costs.29
CS PV Wafer Production. To produce solar wafers, chunks of polysilicon are
melted together with small amounts of another element, known as a dopant,
which can provide charges needed to produce electricity.30 This mixture is
crystallized into a cylindrical or rectangular shape called an ingot and sliced into
wafers less than 1 millimeter thick. Over the past decade, wafer producers have
reduced costs by improving wafer slicing methods and shifting to larger wafer
sizes that provide more surface area to absorb sunlight and relatively higher
power output.31 Use of larger size wafers generally yields panels that are larger
and heavier, and for U.S. residential applications, the weight of a panel designed
for installation by a single worker usually is limited to 50 pounds. Given this
practical restriction, some manufacturers seek greater power output by increasing
26 Debra Sandor et al., “System Dynamics of Polysilicon for Solar Photovoltaics: A Framework for Investigating the
Energy Security of Renewable Energy Supply Chains,”
Sustainability, vol. 10, no. 160 (January 11, 2018), p. 4.
27 From 2010 to 2019, the average mass of polysilicon per watt of output capacity decreased from 6.8 to 3.2 grams per
watt, largely due to better methods for wafer slicing leading to less material losses. See Masson and Kaizuka,
Trends in
Photovoltaic, p. 43.
28 Bernreuter Research, “Why the spot price for polysilicon is going through the roof,” press release, April 12, 2021, at
https://www.bernreuter.com/newsroom/polysilicon-news/article/why-the-spot-price-for-polysilicon-is-going-through-
the-roof/.
29 Masson and Kaizuka,
Trends in Photovoltaic, p. 44.
30 Dopants used are boron or gallium for positive charges in p-type wafers and phosphorous for negative charges in n-
type wafers. P-type CS wafers have the biggest market share, but the industry is shifting to n-type for increased
efficiency due to lower electrical losses. Gregory M. Wilson et al., “2020 photovoltaic,” p. 9.
31 NREL reports two shifts in wafer sizes: to the M10 size (~182 mm2) and G12 size (210 mm2) in 2020 from the M0
type (156 mm2) in 2010. Woodhouse et al.,
Research and Development, p. 13.
Congressional Research Service
5
U.S. Solar Photovoltaic Manufacturing
conversion efficiency and reducing downstream power losses rather than by
using larger wafers.32
CS PV Cell Fabrication. For solar cell fabrication, CS PV wafers must be
partially infused, or doped, with another element to create two different layers of
silicon, which together provide electrical activity in a device.33 The resulting
solar cells are typically treated to improve light absorption such as by increasing
surface roughness and adding an antireflective layer. To transmit the electricity
produced, a thin metallic grid is printed onto the cell primarily using copper and
silver. The CS PV cell industry has shifted to cutting cells in half or smaller to
reduce electrical losses, thereby increasing output. Half-cut cells were used in
over 80% of global production in 2020.34 Another avenue to increase cell
efficiency is improving cell architectures by, for example, adding materials that
can reduce electrical losses in the device and improve power output.35
Panel Assembly. PV cells are wired together on a glass sheet to form a panel,
which typically has 60 or 72 cells (120 or 144 half-cut cells). The assembly is
covered on the front and backside with a plastic laminate, sheet of glass, or other
material for protection from the environment. Panels typically are framed in
aluminum and affixed with a junction box to distribute electricity. In many cases,
the panel manufacturer does not produce cells but purchases them from an
outside supplier. Panels can be connected in an array whose size depends on
power needs; residential systems typically employ around 15-24 panels.36
Advances in panel assembly include reducing the spacing between cells to
increase output, reducing silver usage to lower costs, and varying
laminate/backsheet materials to reduce degradation and improve efficiency.37
Some producers integrate cells into conventional construction materials, such as
roof shingles or glass (“solar roof”), to blend the solar PV cells into the roof’s
overall aesthetic.
PV systems have numerous components not used to generate electricity, including
Inverters. Inverters convert the direct current produced by PV panels into the
alternating current used by the U.S. electricity grid.38 An installation can use
32 Kelly Pickerel, “Big-wafer solar panels aren’t quite ready for their residential debut,”
Solar Power World, August 31,
2020.
33 Typically, one side is doped to provide positive charges (p-side) during wafer production and the other to provide
negative charges (n-side) during cell fabrication. The critical part of a PV device is the interface between both layers,
known as the p/n junction. When sunlight illuminates the cell, free electrons are generated around the interface, and if a
wire is connected to the device, a flow of electricity is produced.
34 Using half-cut cells provides lower currents, which lessen electrical power losses and accordingly provide higher cell
efficiency and power output. USITC December 2021 report, pp. I-20 and I-61.
35 Two recent architectures are PERC (Passive Emitter and Rear Contact) and TOPCon (Tunnel Oxide Passivating
Contact), which include added layers at the back that can reflect light that did not generate electricity back inside the
cell. From 2015 to 2020, PERC technology grew from 10% to 80% of market share and contributed to a 1%
improvement in efficiency of CS PVs. Woodhouse et al.,
Research and Development, p. 11.
36 Andrew Sendy, “How much does a 6kW solar power system cost and how much electricity does it produce?,”
SolarReviews, January 14, 2022, at https://www.solarreviews.com/blog/how-much-does-a-6kw-solar-power-system-
cost-and-how-much-electricity-does-it-produce.
37 Woodhouse et al.,
Research and Development, pp. 33-34.
38 The power output rating of CS PV panels often is reported in direct current (DC), and electricity operations and sales
in the United States are usually reported in alternating current (AC). The ratio of DC output from PV panels compared
Congressional Research Service
6
link to page 11
U.S. Solar Photovoltaic Manufacturing
microinverters attached to the back of each solar panel, or a larger-capacity
inverter can receive all electricity produced by an array from the junction box.
Microinverters typically are more expensive than larger-capacity inverters but
can increase overall array output (thus warranting the higher upfront cost) in
certain cases, such as a partially shaded array.39
Balance of System (BoS) Components. Solar PV systems require mounting
(racking) systems upon which sit the panels, other structural components, and
electrical connections. Racking systems can be configured in a fixed position, or
they can track the sun’s movement along one or two axes (for example, east-west
throughout the day or also north-south to follow the sun’s movements throughout
the year). Tracking configurations are most popular in large utility-scale systems
and were used in 90% of capacity added in 2020 for this sector.40 In 2020, BoS
costs, excluding inverters, accounted for 20%-30% of the total cost of the
average utility-scale PV system in the United States. Reducing the cost of these
components—which usually are not produced by solar cell or panel
manufacturers—thus may affect the overall cost of solar installations.41
Energy Storage. Solar electricity generation is inherently dependent on the
natural variabilities of weather and available sunlight. Energy storage systems,
such as batteries, increasingly are being integrated with solar PV. Such
“solar+storage” systems (sometimes called hybrid systems) can store energy
during periods of maximum generation (typically mid-day) for use during other
times of increased demand or when sunlight is not available.42 As of December
2020, less than 2% of U.S. utility-scale solar capacity was integrated with battery
storage. Declining prices of lithium-ion batteries, the most popular battery
technology, likely will increase the number of integrated systems. The U.S.
Energy Information Administration (EIA) anticipates that pairing new solar
capacity with on-site storage will be a common trend over the next few years.43
The Upstream PV Value Chain and Trade Actions
China is the global leader in the production of polysilicon and PV wafers, cells, and panels,
accounting for over 70% of worldwide output of each of these products in 2020
(Figure 3). The
United States accounts for a relatively small share of global production at each stage.44 The
annual revenue of domestic PV manufacturers fell from $5.5 billion in 2010 to $1.5 billion in
with the AC output from the inverter is called the Inverter Loading Ratio. Typically, DC capacities of panels are up to
30% higher than AC capacities. Cara Marcy, “Solar plants typically install more panel capacity relative to their inverter
capacity,”
Today in Energy, March 16, 2018, at https://www.eia.gov/todayinenergy/detail.php?id=35372#:~:text=
For%20individual%20systems%2C%20inverter%20loading,the%20availability%20of%20the%20sun.
39 Kerry Thoubboron, “Microinverters: what you need to know,”
EnergySage, August 10, 2021, at
https://news.energysage.com/microinverters-overview/.
40 Mark Bolinger et al.,
Utility-Scale Solar, 2021 Edition, Lawrence Berkeley National Laboratory, Electricity Markets
& Policy, October 2021, p. 2. (Hereinafter Bolinger et al.,
Utility-Scale Solar, 2021 Edition.)
41 David Feldman et al.,
U.S. Solar Photovoltaic System and Energy Storage Cost Benchmark: Q1 2020, NREL,
January 2021, p. 101, at https://www.nrel.gov/docs/fy21osti/77324.pdf.
42 See CRS Report R45980,
Electricity Storage: Applications, Issues, and Technologies, by Richard J. Campbell.
43 EIA,
Battery Storage in The United States: An Update on Market Trends, August 2021, pp. 29-30, at
https://www.eia.gov/analysis/studies/electricity/batterystorage/pdf/battery_storage_2021.pdf.
44 Masson and Kaizuka,
Trends in Photovoltaic, pp. 44-46.
Congressional Research Service
7
U.S. Solar Photovoltaic Manufacturing
2015 due primarily to import competition from Chinese companies operating throughout Asia.
Domestic revenue increased to $3.0 billion in 2021 due to several factors, such as greater
domestic demand and restrictions on imports.45 Within China, government policies implemented
over the last decade accelerated corporate consolidation of manufacturers at each stage of the
value chain, which may have lowered costs through economies of scale.46 The majority of
manufacturing equipment needed for each stage of the CS PV supply chain also is produced in
China.47
Figure 3. Upstream PV Value Chain
Share of Global Production by Geographic Area, 2020
Source: Figure created by CRS from Masson and Kaizuka,
Trends in Photovoltaic, pp. 44-46.
According to one recent study, CS PV manufacturing costs declined an average 15% per year
between 2010 and 2020, driven by manufacturing process standardization, increased automation,
and more efficient production lines.48 However, the cost of solar PV manufacturing remains
higher in the United States than in China. A cost analysis conducted by the National Renewable
Energy Laboratory (NREL) found that as of April 2021, each stage of production in the upstream
CS PV value chain would cost 2-4 cents more per watt of capacity in the United States than
45 Thomas Crompton,
Solar Panel Manufacturing in the US, IBISWorld, July 2021, p. 11.
46 For example, in 2013, China’s Ministry of Industry and Information Technology required solar companies to meet
standards for research and development spending and product performance. Jeffrey Ball et al.,
The New Solar System:
China’s Evolving Solar Industry and its Implications for Competitive Solar Power in the United States and the World,
Stanford Steyer-Taylor Center for Energy Policy and Finance, March 2017, p. 138, at https://law.stanford.edu/wp-
content/uploads/2017/03/2017-03-20-Stanford-China-Report.pdf.
47 U.S. Department of Energy (DOE),
Solar Futures Study, p. 170.
48 One example is the development of larger furnaces that can manufacture more wafers per hour. See Wilson et al.,
“2020 photovoltaic,” p. 7.
Congressional Research Service
8
U.S. Solar Photovoltaic Manufacturing
similar production in China, due primarily to higher U.S. labor costs and costs of importing input
materials and components needed in manufacturing, which can be higher due to shipping and
duty charges.49 NREL estimates panels produced completely in the United States would cost 10
cents more per watt than those made in China, without considering tariffs. With tariffs in place on
imports of CS PV panels, however, the cost differential in the U.S. market is reversed, such that
the consumer cost of a fully U.S.-manufactured CS PV panel would be 2 cents lower per watt
than the cost of a similar panel imported from China, NREL estimates.50
Polysilicon
The solar industry consumes over 90% of the global output of polysilicon.51 While the United
States and China produced similar shares of global polysilicon output in 2011,52 production in
China has expanded to 76% of global output in 2020, while U.S. production has declined to 5%.53
New production capacity in China helped lower the global spot price of polysilicon from $20 per
kilogram in 2013 to $7 per kilogram in mid-2020.54 With this change in spot price, many
polysilicon producers globally became unprofitable and exited the market or reduced capacity for
solar-grade polysilicon; six companies in China accounted for the majority of global polysilicon
production in 2020.55
In 2012, the Department of Commerce determined U.S. manufacturers had been injured by
imports of Chinese solar products sold in the United States at less than fair value and that the
products were subsidized by the Chinese government. The United States then imposed
antidumping duties ranging from 18.32% to 249.96% and countervailing duties ranging from
14.78% to 15.97% on imports of Chinese CS PV cells and panels containing them, regardless of
where the panels are assembled.56 The Chinese government responded in 2014 by imposing
antidumping duties of 53.3% to 57% on imports of solar-grade polysilicon from the United
States, as well as on polysilicon from South Korea. China also imposed countervailing duties on
solar-grade polysilicon from the United States and the European Union (EU), contending that
several federal, state, and local government policies in the United States—such as the federal
49 NREL estimates labor costs to account for 22% of total CS PV manufacturing costs in the United States compared
with 8% in China. DOE,
Solar Photovoltaics, February 24, 2022, p. 10, at https://www.energy.gov/sites/default/files/
2022-02/Solar%20Energy%20Supply%20Chain%20Report%20-%20Final.pdf.
50 The average price of a PV module imported into the United States before tariffs dropped from $0.39 per watt in 2018
to $0.28 per watt in 2020. David Feldman and Robert Margolis,
H2 2020: Solar Industry Update, NREL, April 6, 2021,
pp. 50-55, at https://www.nrel.gov/docs/fy21osti/79758.pdf.
51 Masson and Kaizuka,
Trends in Photovoltaic, p. 42.
52 Ranmali De Silva, “PV production 2013: an all-Asian affair,”
Bloomberg New Energy Finance, April 16, 2014, p. 3.
53 Masson and Kaizuka,
Trends in Photovoltaic, p. 44.
54 In 2006, China’s five-year economic plan included a strategic focus on renewables. Given a global polysilicon
supply constraint during this time, prioritization was given in cash grants, loan guarantees, free land, preferential tax
rates, and electricity tariff rebates to enable Chinese companies to produce polysilicon and PV products. Dustin
Mulvaney, “Breakthrough Technologies and Solar Trade Wars,” in
Solar Power: Innovation, Sustainability, and
Environmental Justice (Oakland, CA: University of California Press, 2019).
55 International Energy Agency, Photovoltaic Power Systems Program (PVPS),
National Survey Report of PV Power
Applications in China 2020, 2020, p. 22, at https://iea-pvps.org/wp-content/uploads/2021/09/NSR_China_2020.pdf.
56 Tariff rates varied depending on the specific company, exporter, or producer, and most antidumping tariffs were set
at 24.5%. Antidumping: Department of Commerce, “Crystalline Silicon Photovoltaic Cells, Whether or Not Assembled
Into Modules, From the People’s Republic of China: Amended Final Determination of Sales at Less Than Fair Value,
and Antidumping Duty Order,” 77
Federal Register 73018-73021, December 7, 2012. Countervailing: Department of
Commerce, “Crystalline Silicon Photovoltaic Cells, Whether or Not Assembled Into Modules, From the People’s
Republic of China: Countervailing Duty Order,” 77
Federal Register 73017, December 7, 2012.
Congressional Research Service
9
U.S. Solar Photovoltaic Manufacturing
Advanced Energy Manufacturing Tax Credit and local personal property tax exemptions—
unfairly subsidize U.S. producers. The countervailing duties on U.S. producers ranged from 0%
to 2.1%.57
As China was the largest market for polysilicon, U.S. polysilicon producers were adversely
affected by these duties. U.S. production declined by 40% between 2015 and 2018.58 In January
2020, the Chinese Ministry of Commerce extended the countervailing and antidumping duties on
U.S. solar-grade polysilicon through 2025. The antidumping duties on polysilicon from South
Korea also were extended.59
NREL estimates that as of February 2022, the United States had the capacity to produce 74,000
metric tons (MT) of polysilicon annually.60 In comparison, China had 452,000 MT of capacity as
of the end of 2020 and announced plans to add more than one million MT in 2022.61
The three companies with U.S. facilities to produce solar-grade polysilicon are U.S.-based
Hemlock Semiconductor, REC Silicon of Norway, and Germany-based Wacker Chemie. All three
are operating their U.S. polysilicon plants below capacity due to limited demand, as no
substantial domestic manufacturing of CS PV wafers or cells exists. Hemlock Semiconductor did
not complete an announced $1 billion investment to build a polysilicon plant in Tennessee in
2014; its remaining U.S. plant, in Michigan, produces polysilicon primarily for the semiconductor
industry.62 REC closed its Washington factory in May 2019 and established a joint venture with a
Chinese company for production in China; South Korean CS PV cell and panel manufacturer
Hanwha Solutions reportedly invested over $150 million dollars into REC Silicon in November
2021 to support the reopening of its Washington plant.63 Wacker Chemie opened a $2.5 billion
plant in Tennessee in 2016 and became the world’s largest polysilicon producer through 2019, but
the plant reportedly supplies the semiconductor industry.64
China is the global leader in polysilicon production, and nearly two-thirds of polysilicon
production in China in 2020 came from plants in the Xinjiang region, where some producers have
57 World Trade Organization, “Semi-Annual Report Under Article 25.11 of the Agreement: China,” January 1-June 30,
2014, Document no. 14-5113, September 15, 2014, at https://docs.wto.org/dol2fe/Pages/FE_Search/FE_S_S009-
DP.aspx?language=E&CatalogueIdList=
230956,230275,227578,135564,135369,130064,126962,122934,122280,120167&CurrentCatalogueIdIndex=6&
FullTextHash=.
58 Solar Energy Industries Association (SEIA)/Wood Mackenzie Power & Renewables, U.S. Solar Market Insight,
2018 Year in Review, Full Report, March 2019, pp. 58-59.
59 See Global Trade Alert, “China: Extension of definitive antidumping duties on solar-grade polysilicon from the
United States and the Republic of Korea,” at https://www.globaltradealert.org/intervention/16490/anti-dumping/china-
imposition-of-antidumping-duties-on-solar-grade-polysilicon-from-us-and-the-republic-of-korea. A Chinese Ministry
of Commerce announcement (in Chinese) describing the extended countervailing duties is at
http://www.mofcom.gov.cn/article/b/e/202001/20200102931616.shtml, and an announcement describing the extended
antidumping duties is at http://www.mofcom.gov.cn/article/b/e/202001/20200102931610.shtml.
60 Communication to CRS from NREL, February 10, 2022.
61 Johannes Bernreuter, “New polysilicon entrants in China: Nothing learnt from the past,” July 15, 2021, at
https://www.bernreuter.com/newsroom/polysilicon-news/article/new-polysilicon-entrants-in-china-nothing-learnt-
from-the-past/.
62 Taylor DesOrmeau, “Hidden in the cornfields, Michigan has its own little Silicon Valley,”
MLive, April 6, 2021.
63 Charles H. Featherstone, “REC Silicon leaders waiting to reopen in Moses Lake,”
Columbia Basin Herald,
December 31, 2021, at https://columbiabasinherald.com/news/2021/dec/31/rec-silicon-leaders-waiting-reopen-moses-
lake/.
64 Johannes Bernreuter, “Polysilicon Manufacturers,” April 27, 2022, at https://www.bernreuter.com/polysilicon/
manufacturers/.
Congressional Research Service
10
link to page 15
U.S. Solar Photovoltaic Manufacturing
come under scrutiny for alleged use of forced labor.65 Under P.L. 117-78, enacted in December
2021, all products mined or manufactured in China’s Xinjiang Uyghur Autonomous Region are
presumed to be produced using forced labor and therefore banned from U.S. entry unless proven
otherwise.66 The act identifies polysilicon as a high-priority sector for enforcement. To support
the solar manufacturing industry in navigating the new policy, the Solar Energy Industries
Association has published a Solar Supply Chain Traceability Protocol that firms may use to
standardize procedures for tracing inputs and auditing supply chain sources.67
CS PV Wafers
In 2019, 96% of global wafer production occurred in China, with the two largest companies,
Longi and Zhonghuan, accounting for nearly two-thirds of total global output.68 Companies that
formerly made CS PV ingots and wafers in the United States—including SunEdison, SolarWorld,
and Panasonic—ceased production between 2013 and 2017.69 According to the Department of
Energy (DOE), the only capacity for wafer production in the United States as of February 2022
was a 20 MW plant in Massachusetts owned by Cubic PV.70
CS PV Cells
In 2020, 83% of global cell production occurred in China led by seven companies, many of which
also assembled panels.71 No CS PV cells have been produced in the United States since 2021.72
South Korea has been the largest source of cell imports into the United States. Two South Korean
manufacturers, LG and Hanwha Q Cells, import cells for use in their panel assembly factories in
Alabama and Georgia, respectively. Malaysia and Vietnam also have become sources of imports
(Figure 4).
65 International Energy Agency, Photovoltaic Power Systems Program (PVPS),
National Survey Report of PV Power
Applications in China 2020, 2020, p. 23, at https://iea-pvps.org/wp-content/uploads/2021/09/NSR_China_2020.pdf.
66 Effective June 21, 2022, under Section 307 of the Tariff Act of 1930, 19 U.S.C. §1307. For more information, see
CRS In Focus IF10281,
China Primer: Uyghurs, by Thomas Lum and Michael A. Weber.
67 SEIA,
Solar Supply Chain Traceability Protocol 1.0, April 2021, at https://www.seia.org/sites/default/files/2021-04/
SEIA-Supply-Chain-Traceability-Protocol-v1.0-April2021.pdf.
68 Masson and Kaizuka,
Trends in Photovoltaic, p. 45.
69 Smith and Margolis,
Expanding the Photovoltaic, p. 6.
70 DOE, Office of Energy Efficiency & Renewable Energy, Solar Energy Technologies Office, “Solar Manufacturing,”
at https://www.energy.gov/eere/solar/solar-manufacturing.
71 International Energy Agency, PVPS,
National Survey Report of PV Power Applications in China 2020, 2020, pp. 23-
24, at https://iea-pvps.org/wp-content/uploads/2021/09/NSR_China_2020.pdf.
72 David Feldman and Robert Margolis,
H2 2020: Solar Industry Update, NREL, April 6, 2021, p. 43, at
https://www.nrel.gov/docs/fy21osti/79758.pdf.
Congressional Research Service
11
U.S. Solar Photovoltaic Manufacturing
Figure 4. PV Cell Import Value
2011-2021, by Country
Source: Figure created by CRS using data from the U.S. Census Bureau.
Note: Based on Harmonized Tariff Schedule (HTS) codes 8541406030 and 8541406025.
Effective February 2015, the United States expanded the scope of duties on CS PV cells and
panels from China73 and added antidumping duties to cover imports of CS PV cells and panels
from Taiwan after a U.S. Department of Commerce investigation determined that Chinese
companies had shifted production there to avoid, or circumvent, the duties.74 The duties on
Chinese products have been extended through 2024;75 duties on Taiwanese products have been
extended through 2025.76
Table 1. Chronology of Trade Rulings Affecting Domestic CS PV Value Chain
Date
Products
Action
December 2012
Cells and Panels
U.S. Department of Commerce imposes antidumping and countervailing
duties of 15%-250% on imports of all products with CS PV cells made in
China (extended in March 2019 until next five-year review).
January 2014
Polysilicon
China imposes antidumping and antisubsidy duties exceeding 50% on U.S.
solar-grade polysilicon (extended in January 2020 for five years).
73 International Trade Administration, “Certain Crystalline Silicon Photovoltaic Products From the People’s Republic
of China: Antidumping Duty Order; and Amended Final Affirmative Countervailing Duty Determination and
Countervailing Duty Order,” 80
Federal Register 8592-8596, February 8, 2015.
74 Department of Commerce, “Certain Crystalline Silicon Photovoltaic Products From Taiwan: Antidumping Duty
Order,” 80
Federal Register 8596-8597, February 18, 2015.
75 Antidumping: Department of Commerce, “Crystalline Silicon Photovoltaic Cells, Whether or not Assembled Into
Modules, From the People’s Republic of China: Continuation of Antidumping Duty Order,” 84
Federal Register 10300, March 20, 2019. Countervailing: Department of Commerce, “Crystalline Silicon Photovoltaic Cells, Whether or
Not Assembled Into Modules, From the People’s Republic of China: Continuation of Countervailing Duty Order,” 84
Federal Register 10299, March 20, 2019.
76 International Trade Administration, “Certain Crystalline Silicon Photovoltaic Products From China and Taiwan,” 85
Federal Register 55319, September 4, 2020.
Congressional Research Service
12
U.S. Solar Photovoltaic Manufacturing
Date
Products
Action
February 2015
Cells and Panels
U.S. Department of Commerce imposes antidumping duties from 11% to
27% on CS PV cells and panels from Taiwan and extends 2012 tariffs on
imports from China to include panels made in China, including panels with
cells from other countries (extended in September 2020 until next five-
year review).
February 2018
Cells and Panels
President Trump imposes tariffs on imports of CS PV cells exceeding a 2.5
GW annual quota and on solar panels from all countries with significant
production. These “safeguard” tariffs, authorized under Section 201 of the
Trade Act of 1974, were imposed after a finding by the United States
International Trade Commission that increased imports were a substantial
cause of serious injury to U.S. manufacturers. The duties started at 30%,
decreasing five percentage points yearly for four years, and came on top
of the antidumping and antisubsidy duties on imports from China and
Taiwan.
June 2019
Bifacial Panels
U.S. Trade Representative excludes bifacial panels from 2018 Section 201
tariffs.
October 2019,
Bifacial Panels
U.S. Trade Representative attempts to withdraw the June 2019 exclusion
April 2020
of bifacial panels but is blocked twice by the U.S. Court of International
Trade based on the agency’s failure to meet procedural requirements.
October 2020
Bifacial Panels
President Trump revokes bifacial panel exclusion from Section 201 tariffs
and increases the duties in effect from 15% to 18%.
November 2021
Cells and Panels
Department of Commerce rejects anonymous petition claiming certain
companies have been circumventing tariffs on Chinese CS PV products by
importing from Thailand, Malaysia, and Vietnam.
November 2021
Bifacial Panels
U.S. Court of International Trade reinstates the June 2019 exclusion of
bifacial panels and the 15% Section 201 tariff rate.
February 2022
Cells and Panels
United States extends Section 201 tariffs on imports of CS solar cells
exceeding a 5.0 GW annual quota (doubled from 2018 rate) and al CS PV
panels of 14.75% for the first year, decreasing 0.25% each year for four
years.
March 2022
Cells and Panels
U.S. Department of Commerce initiates countrywide inquiry to determine
whether imports of CS PV cells and panels from Cambodia, Malaysia,
Vietnam, and Thailand are circumventing antidumping and countervailing
duties on China in response to a petition submitted by Auxin Solar.
Source: Compiled by CRS.
Note: CS PV = crystalline silicon photovoltaic; GW = gigawatt.
In 2018, the United States—acting under Section 201 of the Trade Act of 197477—responded to
an industry petition by imposing tariffs of 30% on imports of CS PV cells exceeding a 2.5 GW
annual tariff-free quota and on all CS PV panels. For imports from China and Taiwan, the Section
201 tariffs were additional to antidumping and countervailing duties. That action followed a
finding by the USITC that imports had risen so rapidly as to be a substantial cause of injury to
U.S. manufacturers. These Section 201 tariffs, sometimes referred to as “safeguard” tariffs, were
to decrease five percentage points annually through February 2022.78 The tariff rates and scope of
coverage have subsequently been adjusted several times.
77 19 U.S.C. §2251.
78 Executive Office of the President (Biden), “To Facilitate Positive Adjustment to Competition from Imports of
Certain Crystalline Silicon Photovoltaic Cells (Whether or Not Partially or Fully Assembled Into Other Products) and
Congressional Research Service
13
U.S. Solar Photovoltaic Manufacturing
Since the Section 201 tariffs were imposed on CS PV cells and panels, almost all domestic CS PV
cell production facilities have closed. Suniva, one of the two companies that petitioned for tariffs
in 2018, has asserted it did not benefit from the tariffs because the 2.5 GW of cells exempted
from tariffs each year allowed too many imports to enter the country duty-free.79 The other
petitioner, SolarWorld, sold its Oregon cell and panel factory in 2018; the current owner, Convalt
Energy, shipped the equipment to New York State and announced plans to start 200 MW of panel
assembly there by 2023.80 A Canadian panel producer, Ubiquity Solar, has announced plans to
produce 350 MW of CS PV cells in New York State in 2022.81 Maxeon Solar, based in Singapore,
has applied to DOE for a loan guarantee to finance a 3 GW CS PV cell and panel factory that
would open by 2023.82
Figure 5. CS PV Cell Imports
Section 201 Tariff Period 2018-2021
Source: Figure created by CRS using data from U.S. Customs and Protection Commodity Status Reports.
Notes: Annual tariff period begins February 7 of each year, and tariff period 2018-2021 covers February 7, 2018,
through February 6, 2022. The only period in which the 2.5 GW quota was surpassed and duties were col ected
was from December 30, 2021, to February 6, 2022.
On February 4, 2022, President Biden extended the Section 201 tariffs on CS PV cell and panel
imports for another four years at a 14.75% rate and doubled the amount of CS PV cells exempt
from tariffs to 5 GW annually.83 This action did not follow a USITC recommendation to maintain
for Other Purposes,” 83
Federal Register 3541, January 23, 2018.
79 USITC December 2021 report, pp. 27-28.
80 Anne Fischer, “Convalt Energy’s plans for solar panel manufacturing plant in New York slowed, but not deterred,”
PV Magazine, February 7, 2022, at https://pv-magazine-usa.com/2022/02/07/convalt-plans-for-solar-panel-
manufacturing-plant-in-new-york-hits-some-snags/.
81 Plamena Tisheva, “Ubiquity Solar to set up manufacturing operations in New York,”
Renewables Now, September
23, 2021, at https://renewablesnow.com/news/ubiquity-solar-to-set-up-manufacturing-operations-in-new-york-754977/.
82 USITC December 2021 report, p. I-25.
83 The tariff rate is to decrease 0.25 percentage points annually through 2026. Executive Office of the President
(Biden), “To Continue Facilitating Positive Adjustment to Competition from Imports of Certain Crystalline Silicon
Photovoltaic Cells (Whether or Not Partially or Fully Assembled into Other Products),” 87
Federal Register 7357,
Congressional Research Service
14
link to page 17 link to page 18
U.S. Solar Photovoltaic Manufacturing
the duty-free quota at 2.5 GW. The USITC had asserted that this level would be sufficient to
supply domestic producers of panels for the next two years and would provide an opportunity for
domestic cell manufacturers to begin to benefit from the Section 201 measure. Since the tariffs
took effect in February 2018, there has been only a single 39-day period in which cell imports
exceeded the annual exemption of 2.5 GW and duties were applied
(Figure 5).84
CS PV Panels
Since 2018, the start of the Section 201 tariffs, the volume of CS PV panel imports increased
from about 5 GW in 2018 to 19 GW in 2020, led by imports from Malaysia, Vietnam, and
Thailand
(Figure 6). In 2020, domestic production accounted for about 10% of apparent U.S.
consumption of CS PV panels, highlighting the inability of domestic production to satisfy U.S.
demand.85 CS PV panel imports from China declined after antidumping and countervailing duties
were imposed in 2012. However, as many suppliers of inputs needed for panel assembly are
located in China, BloombergNEF contends about two-thirds of a U.S.-installed CS PV panel’s
value in 2021, whether it is assembled in the United States or Southeast Asia, typically came from
China.86 All CS PV panels assembled in the United States use imported cells.
Figure 6. PV Panel Import Value
2011-2021, by Country
Source: Figure created by CRS using data from the U.S. Census Bureau.
Note: Panel data uses HTS codes 8541406015 and 8541406020 and 8541406035.
Seven CS PV panel plants closed between 2018 and 2021,87 leaving thirteen U.S. factories
operating as of February 2022 according to NREL.88 The USITC asserted in December 2021 that
February 4, 2022.
84 USITC December 2021 report, p. 53.
85 In 2020, the United States imported 18.9 GW of CS PV panels and produced 2.1 GW domestically. USITC
December 2021 report, pp. 22 and V-8.
86 BloombergNEF,
Solar PV Trade and Manufacturing, February 2021, p.23.
87 USITC December 2021 report, pp. I-26-I-27.
88 Communication to CRS from NREL, February 10, 2022.
Congressional Research Service
15
U.S. Solar Photovoltaic Manufacturing
the domestic CS PV manufacturing industry has made a positive adjustment to import
competition during the Section 201 tariff period. According to the USITC, capacity tripled to 3.8
GW largely due to the opening of new panel manufacturing plants in early 2019 by Hanwha in
Georgia, LG Electronics in Alabama, and Jinko Solar Industries in Florida.89 LG Electronics
announced in February 2022 that it would exit the solar panel business by June 2022, citing
supply chain constraints.90 Other manufacturers with CS PV panel assembly capacities over 100
MW as of February 2022 include Silfab (Washington), Mission Solar (Texas), Sunspark
(California), Auxin Solar (California), and Heliene (Minnesota and Florida). As of February 2022,
NREL estimated U.S. panel manufacturing capacity to exceed 4.5 GW of CS PV panels. NREL
estimates an additional 2.5 GW of thin-film panel production capacity from U.S.-headquartered
First Solar, which operates a plant in Ohio.
Domestic panel producers cite multiple factors for the relatively limited CS PV manufacturing
growth since 2018, as compared to increased domestic demand over the same period. These cited
factors include the exclusion of bifacial modules from duties at different times within the tariff
period, stockpiling of imports, and circumvention by China.91 During the last two years of the
Section 201 tariff period, from 2020 to 2021, tariffs were applied to less than half of all CS PV
panel imports due to various exemptions.
Additionally, panels subjected to duties were
Figure 7. Panel Imports by Type
typically less expensive than those produced
domestically.92
In June 2019, the U.S. Trade Representative
exempted bifacial panels from the Section 201
tariffs.93 Within four months, it sought to
withdraw the exemption, stating that rapidly
increasing imports of bifacial panels were
undermining the objectives of the Section 201
measure.94 The U.S. Court of International
Source: CRS using data from USITC industry survey
Trade blocked the withdrawal on procedural
in December 2021.
89 USITC December 2021 report, p. 20.
90 LG, “LG to Exit Global Solar Panel Business,” press release, February 23, 2022, at https://www.lg.com/us/press-
release/lg-to-exit-global-solar-panel-business.
91 World Trade Organization member developing countries with less than a 3% share of solar cell and panel imports to
the United States are exempt from the Section 201 tariffs. Suniva and Auxin Solar claim imports from Cambodia,
excluded from tariffs, have rapidly risen since 2019 due to Chinese companies using the country as an export platform.
USITC December 2021 report, p. 27.
92 According to U.S. Census Data for CS PV panel imports in 2021 (HTS codes 8541406015 and 8541406020), duties
were paid on 47% of imports, 15% of imports were free (reported under “Free under HS Chapters 1-98,” “Entered into
the U.S. Virgin Islands,” and “Free special duty program”), and 38% were “Dutiable- HS chapter 99, no duty reported”
for reasons that are unclear (rate provision code 79). A comparison of the prices of imports and domestically produced
products appears in USITC December 2021 report, pp. 38-39.
93 Office of the United States Trade Representative, “Exclusion of Particular Products From the Solar Products
Safeguard Measure,” 84
Federal Register 27684-27685, June 13, 2019.
94 Office of the U.S. Trade Representative, “Withdrawal of Bifacial Solar Panels Exclusion to the Solar Products
Safeguard Measure,” 84
Federal Register 54244, October 9, 2019; Office of the U.S. Trade Representative,
“Withdrawal of Bifacial Solar Panels Exclusion to the Solar Products Safeguard Measure,” 85
Federal Register 21497-
21499, April 17, 2020. President Trump withdrew the exclusion by proclamation effective October 25, 2020; see 85
Federal Register 65639, October 9, 2019.
Congressional Research Service
16
link to page 19
U.S. Solar Photovoltaic Manufacturing
grounds.95 With the exemption in place, the average selling price for imports of bifacial panels
has been lower than those of monofacial panels.96
Imports of bifacial panels grew to account for over two thirds of total CS PV panel imports in the
first half of 2021
(Figure 7).97 Globally, production of bifacial panels has followed a similar
trend, increasing to nearly two-thirds of all panel production in the first half of 2021, as bifacial
designs offer greater output at competitive costs of production.98 In December 2021, the USITC
found this exclusion put “significant price pressures on U.S. module producers” and was an
impediment to the domestic manufacturing industry’s ability to compete.99 President Biden’s
February 2022 proclamation extending the Section 201 tariffs on CS PV panel imports explicitly
exempted bifacial panels.
In 2020, China accounted for about 70% of global PV panel production and contained the top five
PV panel manufacturers globally.100 In August 2021, an anonymous group purporting to include
U.S. solar manufacturers requested that the U.S. Department of Commerce investigate whether a
group of companies, mostly headquartered in China, were circumventing duties by sending nearly
finished products from China to Thailand, Vietnam, and Malaysia for minor processing before
shipping them to the United States. The department rejected the group’s petition in November
2021, due largely to the petitioners’ choice to remain anonymous and pursue companies rather
than countries.101 In February 2022, U.S.-based Auxin Solar filed a similar petition alleging
Chinese circumvention through these three countries and Cambodia.102 In response, the
Department of Commerce initiated an inquiry on March 28, 2022, into whether CS PV cells and
panels imported from Cambodia, Thailand, Malaysia, and Vietnam that use parts and components
originating in China are circumventing duties on Chinese-made solar products.103 In anticipation
of the decision to initiate the inquiry, CS PV cell imports into the United States surged, with 1.6
GW of cells imported in a one-week period, as any eventual tariffs would be retroactively applied
to the day the investigation commenced.104 Uncertainty of future costs has led to the delay or
cancellation of many domestic solar deployment projects according to a survey conducted by the
Solar Energy Industries Association.105 The department is to issue a final decision no later than
300 days, extendable by 65 days, after the inquiry was initiated.
95 Invenergy Renewables LLC v. United States, U.S. Court of International Trade, Slip Op. 21-155.
96 David Feldman and Robert Margolis,
Fall 2021 Solar Industry Update, NREL, October 20, 2021, p. 51.
97 USITC December 2021 report, p. V-12.
98 Ibid., p. VI-113.
99 Ibid., p. 29.
100 The top five PV panel producers in 2020 were LONGi Green Energy Technology (27 GW), Jinko Solar (18 GW),
Trina Solar (16 GW), JA Solar Technology (14 GW), and Canadian Solar (11 GW). Masson and Kaizuka,
Trends in
Photovoltaic, pp. 46-48.
101 Letter from Abdelali Elouaradia, Director, Office IV, AD/CVD Operations, to American Solar Manufacturers
Against Chinese Circumvention, c/o Wiley Rein LLP, November 10, 2021, at https://www.foley.com/-/media/files/
insights/publications/2021/11/rejection-of-circ-case.pdf?la=en.
102 Letter from Thomas M. Beline et al., Counsel to Auxin Solar, to The Honorable Gina M. Raimondo, Secretary of
Commerce, February 8, 2022, at https://www.seia.org/sites/default/files/2022-02/
Circumvention%20Petition%20Filed%202.8.22.pdf.
103 International Trade Administration, “Crystalline Silicon Photovoltaic Cells, Whether or Not Assembled Into
Modules, From the People’s Republic of China: Initiation of Circumvention Inquiry on the Antidumping Duty and
Countervailing Duty Orders,” 87
Federal Register 19081, April 1, 2022.
104 According to the commodity status report from U.S. Customs and Border Protection, the fill rate for the annual 5
GW tariff rate quota increased from 3.5% to 36% during the first week of March.
105 Solar Energy Industries Association,
Impact of the Auxin Solar Tariff Petition, April 26, 2022, at
Congressional Research Service
17
U.S. Solar Photovoltaic Manufacturing
Declines in the average price of PV panels have negatively affected the profit structure of
companies that only assemble panels.106 Domestic solar manufacturers have either specialized in
differentiated products or integrated different stages of the PV value chain that would be
relatively difficult to move offshore and increased their resilience to supply constraints. In the last
decade, PV manufacturing equipment costs have declined by around 85%, which may enable
domestic producers to better compete with the cost of imported products, particularly if shipping
costs become a more important consideration.107
Shipping costs also are important considerations for PV panel glass production. China accounted
for 86% of PV glass produced globally in 2019.108 Since then, NSG Group opened a plant in Ohio
to produce flat glass for thin-film producer First Solar, and Canadian Premium Sand announced it
would pivot from architectural glass to patterned glass for PV modules, a product not currently
manufactured in North America.109
Inverters and Balance of System
China accounted for about 67% of global PV inverter production in 2020,110 and Chinese
producers’ rapid cost declines have led to many company exits and acquisitions globally.111
According to NREL, the United States had nine PV inverter manufacturers as of February
2022.112 Solar inverters made in China have faced U.S. tariffs since September 2018 under
Section 301 of the Trade Act of 1974, which provides for U.S. sanctions on countries that violate
trade agreements or engage in “unjustifiable” or “unreasonable” acts that burden U.S.
commerce.113 The current tariff rate is 25%. These tariffs are set to expire automatically after four
years.
So-called “smart” inverters that use a communications network to respond to varying conditions
are required by California and Hawaii for distributed solar systems connected to the electric grid.
This requirement—under consideration in 12 other states—is intended to improve grid stability
but may increase vulnerability to cyberattacks. NREL recently recommended implementation of
certification standards for PV inverters to mitigate this risk.114 New standards and concerns about
the cybersecurity of imported inverters may favor domestic production.115
https://www.seia.org/sites/default/files/2022-04/FINAL%20Auxin%20Impact%20Analysis%202022-04-26_0.pdf.
106 G. Masson and I. Kaizuka,
Trends in Photovoltaic Applications 2020, International Energy Agency, p. 44, at
https://iea-pvps.org/wp-content/uploads/2020/11/IEA_PVPS_Trends_Report_2020-1.pdf.
107 Smith and Margolis,
Expanding the Photovoltaic, pp. 14-15.
108 Anu Bhambhani, “471 New PV Glass Companies Registered In China In 2020,”
Taiyang News, May 21, 2021.
109 National Glass Association,
The 2022 Forecast, January 2022, p. 59, at https://www.glassmagazine.com/sites/gm/
files/2022-01/DE_GM_JanFeb%202022.pdf.
110 Masson and Kaizuka,
Trends in Photovoltaic, p. 51.
111 Kelsey Misbrener, “How one U.S.-based solar inverter manufacturer stays strong in a tough market,”
Solar Power
World, October 9, 2019.
112 Alencon (Pennsylvania), Chilicon (California), Cyboenergy (California), Morningstar (Pennsylvania), Outback
Power (Washington), Sol-Ark (Texas), Ingetean (Wisconsin), TMEIC (Texas), and TMEIC (Illinois).
113 Concerning Section 301, see CRS In Focus IF11346,
Section 301 of the Trade Act of 1974, by Andres B.
Schwarzenberg.
114 William Hupp et al.,
Cybersecurity Certification Recommendations for Interconnected Grid Edge Devices and
Inverter Based Resources, NREL, November 2021, p. 6, at https://www.nrel.gov/docs/fy22osti/80581.pdf.
115 Smith and Margolis,
Expanding the Photovoltaic, p. vii.
Congressional Research Service
18
U.S. Solar Photovoltaic Manufacturing
BoS components, including racking and mounting hardware for PV systems, are made primarily
from steel for ground-mounted systems and aluminum for rooftop installations. Aluminum also is
used in panel frames. NREL estimated in 2017 that costs of steel racking made up about 25% of
utility-scale PV system costs, and that aluminum racking accounted for 13% of residential PV
system costs.116 The 25% duties on steel and 10% duties on aluminum imposed by the Trump
Administration in 2018 have contributed to making racking systems more expensive. As of
February 2022, eight companies were known to produce racking domestically, along with three
producing tracking systems.117
Solar Equipment Recycling
Rapid shifts in solar product manufacturing, driven by efforts to reduce cost and improve
efficiency, can lead to early system upgrades as existing systems become obsolete or less reliable
due to new, undiscovered failure modes. For instance, in 2011, users reported that a low-cost
backsheet material used for packaging panels was failing after 5-7 years, much sooner than
anticipated.118 Although typical warranties for PV systems have lengthened from a few years to
25 years or more over the last several decades, approximately 40% of cumulative solar capacity
in 2019 was from systems installed for less than two years.119 The International Renewable
Energy Agency estimates that up to one million metric tons of PV panels could reach the end of
their useful lives prior to 2030 in the United States alone.120 While this creates concerns about
waste management, it also offers opportunities to create recycling value chains.
BoS components in a PV system, made up of mostly steel, aluminum, and copper, have
established scrap metal markets, while panels and inverters are classified as electronic waste with
less robust recycling pathways. The material breakdown of a CS PV panel includes glass sheets,
aluminum frames, polymer encapsulants, silicon from solar cells, copper wiring, and silver from
electrical contacts. Materials recovered from PV panels might be usable in other industries,
including potential applications in lithium-ion batteries, fiberglass, and paper production.121
Revenue from PV recycling typically does not cover recycling costs, and recycling fees can vary
widely.122 PV repair and maintenance may support an alternative market for reuse. Wood
Mackenzie estimates that operation and maintenance of nonresidential solar systems will generate
$9 billion annually around the world by 2025, with a large share of that total going toward
inverter repair or replacement, which have lifetimes around 10 years.123
116 Assuming CS PV module cost of $0.35/W as reported in 2017 and not including installation labor or other soft
costs, such as permitting. Smith and Margolis,
Expanding the Photovoltaic, p. 20.
117 Communication to CRS from NREL, February 10, 2022.
118 Woodhouse et al., p. 34.
119 Stephanie Weckend, Andreas Wade, and Garvin Heath,
End-of-Life Management: Solar Photovoltaic Panels,
International Renewable Energy Agency and International Energy Agency Photovoltaic Power Systems, 2016, p. 34,
https://www.irena.org/-/media/Files/IRENA/Agency/Publication/2016/IRENA_IEAPVPS_End-of-
Life_Solar_PV_Panels_2016.pdf.
120 Taylor L. Curtis et al.,
Solar Photovoltaic Module Recycling: A Survey of U.S. Policies and Initiatives, NREL,
March 2021, p. 1 (Hereinafter Curtis et al.,
Solar Photovoltaic Module Recycling.)
121 DOE,
Solar Futures Study, p. 187.
122 Curtis et al.,
Solar Photovoltaic Module Recycling, p. 9.
123 Wood Mackenzie, “Annual solar repairs and maintenance spend to grow to $9 billion by 2025,” press release, June
22, 2020, at https://www.woodmac.com/press-releases/annual-solar-repairs-and-maintenance-spend-to-grow-to-$9-
billion-by-2025/.
Congressional Research Service
19
link to page 24
U.S. Solar Photovoltaic Manufacturing
Laws or regulations that directly address PV recycling have been enacted in Washington, New
Jersey, North Carolina, and California.124 The Washington approach requires manufacturers to pay
for the reuse or recycling of panels sold within or into the state after July 1, 2022, at no cost to
owners, through a Photovoltaic Module Stewardship and Takeback Program.125
U.S. Solar Employment
As of 2020, solar manufacturing establishments in the United States reportedly employed
approximately 31,500 workers, accounting for about 15% of total domestic solar-related
employment.126 According to the USITC, of these, approximately 2,500 were employed in the
production of CS PV panels.127 States with the largest manufacturing facilities, such as Ohio and
Georgia, primarily rely on out-of-state solar demand. Smaller facilities tend to create corporate
clusters in locations with relatively higher solar deployment, as in New York and California.128
Figure 8 shows locations of domestic PV component manufacturing as of 2021.
124 Curtis et al.,
Solar Photovoltaic Module Recycling, p. 22.
125 Wash. Rev. Code §70A.510.010
126 Solar employment figures are taken from SEIA, Solar Foundation, and Interstate Renewable Energy Council,
National Solar Jobs Census 2020, May 2021. (Hereinafter SEIA et al.,
National Solar Jobs Census 2020.) The Bureau
of Labor Statistics does not collect
solar employment data.
127 USITC December 2021 report, p. 21.
128 SEIA et al.,
National Solar Jobs Census 2020, p. 15.
Congressional Research Service
20
link to page 25
U.S. Solar Photovoltaic Manufacturing
Figure 8. Domestic PV Manufacturing
(January 2022)
Source: National Renewable Energy Laboratory.
Notes: Map includes all active manufacturing sites and shows nameplate annual capacity or potential annual
output. Facilities may not have produced the amounts shown. No manufacturing capacity was located in Alaska
and Hawaii as of January 2022.
Beyond hardware manufacturing, solar systems require many other services, including site
assessment, design, permitting, financing, installation, operations, and maintenance. In 2020,
solar PV provided the largest share of jobs in the U.S. electric power generation sector, at 231,474
jobs,129 despite accounting for about 3% of total generation.130 Over two-thirds of the solar-related
jobs counted in the 2020 survey were in installation and development
(Figure 9), which has been
a consistent pattern since 2015. Residential systems provided about 20% of total solar power
generation in 2020. Over half of all installation employment was related to residential-scale
projects, which tend to be much more labor intensive than utility-scale and commercial
129 Solar employment figure of 231,474 pertains to individuals spending 50% or more of their labor hours on solar
goods or services. SEIA et al.,
National Solar Jobs Census 2020, p. 8. Jobs for other sources of electric power in the
United States from DOE,
2021 United States Energy Employment Report, DOE/SP-0001, 2021.
130 Estimation includes both small-scale and utility-scale solar PV systems. U.S. Energy Information Administration,
Electricity generation, capacity, and sales in the United States, March 18, 2021, at https://www.eia.gov/
energyexplained/electricity/electricity-in-the-us-generation-capacity-and-sales.php#:~:text=
In%202020%2C%20net%20generation%20of,solar%20photovoltaic%20(PV)%20systems.
Congressional Research Service
21
U.S. Solar Photovoltaic Manufacturing
projects.131 These installation and development jobs tend to be located in states that have higher
levels of solar deployment. California, Texas, and Florida had the highest cumulative solar
capacity installed as of 2021 and rank in the top four states for the greatest number of solar jobs
along with New York.132 Because most jobs are in installation and development, circumstances
affecting demand for residential solar deployment can adversely affect total solar industry
employment.
Figure 9. Solar Employment Breakdown by Sector 2020
Source: Figure created by CRS using data from Solar Energy Industries Association (SEIA), Solar Foundation,
and Interstate Renewable Energy Council,
National Solar Jobs Census 2020, May 2021.
Notes: Solar job figures shown here account for employment positions in which more than 50% of working
hours are spent on solar-related work.
The Solar Power Market
Solar PV systems most often are connected to transmission and distribution networks that can
move power over long distances and deliver it to consumers. Decentralized PV systems are solar
panels used in residential or commercial settings that can route excess electricity not required in
the building to the network and switch to import electricity when needed. Centralized PV systems
are designed for utility applications in which a large array of solar panels generates electricity for
transmission and distribution. Smaller electrical networks, often called “microgrids,” can also be
designed to operate in isolation in the event of power disturbances due to, for example, inclement
weather. PV systems not connected to transmission and distribution networks generally produce
comparatively small amounts of power for stand-alone uses and are typically paired with battery
storage for such purposes as illuminating highway signs, powering compactors attached to trash
131 DOE,
2021 United States Energy Employment Report, DOE/SP-0001, 2021, p. 51.
132 SEIA, “Top 10 Solar States,” at https://www.seia.org/research-resources/top-10-solar-states-0; and SEIA et al.,
National Solar Jobs Census 2020, p. 14.
Congressional Research Service
22
U.S. Solar Photovoltaic Manufacturing
cans in public spaces, and powering electronics in remote areas where electrical network
connection is unavailable.133
Four distinct segments comprise the market for PV systems:
Residential. The residential sector accounts for 96% of the 3 million PV systems
installed in the United States, and made up about 20% of cumulative installed
solar PV capacity in 2021, according to SEIA and Wood Mackenzie.134 The
median size of a residential solar system was 6.5 kW in 2020.135 A system of this
size typically requires 15-24 solar panels, depending on panel efficiency and
geographic location.136
Nonresidential. The nonresidential sector (sometimes called Commercial and
Industry, or C&I) includes commercial, industrial, and governmental entities
utilizing solar power. Solar systems for this market typically have capacities from
a few to hundreds of kW. In 2020, the median size of a nonresidential system was
42 kW. 137
Community Solar. Community solar systems, also called shared solar or solar
gardens, are arrangements where individuals and businesses, typically in the
hundreds, can subscribe to one large off-site solar system and receive energy
credits on their electric bills. Customers either rent or own different amounts of
the array and receive credit for their portion of electricity produced. Domestic
community solar capacity is led by Minnesota, Florida, Massachusetts, and New
York, although 21 states and Washington, DC, have policies enabling it. States
may limit the size of community solar projects, and the median is about 1
megawatt (MW).138 The market for community solar is potentially large, as over
half of U.S. households are identified as not in a position to install rooftop
systems.139
Utility. Utilities either buy solar energy from independent producers or own and
operate PV systems themselves, depending on state regulations.140 Utility-scale
PV installations typically range in size from a few MW to hundreds of MW. In
2020, 969 utility-scale PV installations totaled over 38,000 MW across 43 states,
133 Christopher Anderson, David Feldman, and Lenny Tinker,
National Survey Report of PV Power Applications in
United States of America, DOE, Solar Energy Technologies Office, 2018.
134 SEIA and Wood Mackenzie,
Solar Market Insight Report 2021 Q3, September 14, 2021, at https://www.seia.org/
research-resources/solar-market-insight-report-2021-q3; and SEIA,
Solar Industry Research Data,
https://www.seia.org/solar-industry-research-data.
135 Barbose et al.,
Tracking the Sun, p. 11.
136 Andrew Sendy, “How much does a 6kW solar power system cost and how much electricity does it produce?,”
SolarReviews, January 14, 2022, at https://www.solarreviews.com/blog/how-much-does-a-6kw-solar-power-system-
cost-and-how-much-electricity-does-it-produce.
137 Barbose et al.,
Tracking the Sun, p. 11.
138 Jenny Heeter, Kaifeng Xu, and Gabriel Chan,
Sharing the Sun: Community Solar Deployment, Subscription, and
Energy Burden Reduction, July 2021, pp. 7, 15, at https://www.nrel.gov/docs/fy21osti/80246.pdf.
139 Deloitte,
2022 Renewable Energy Industry Outlook, at https://www2.deloitte.com/us/en/pages/energy-and-
resources/articles/renewable-energy-outlook.html.
140 Utilities may also be required to buy electricity from small solar projects pursuant to the Public Utility Regulatory
Policies Act (PURPA; P.L. 95-617). For a discussion of PURPA and utility regulation, see CRS Report R44783,
The
Federal Power Act (FPA) and Electricity Markets, by Richard J. Campbell.
Congressional Research Service
23
link to page 27
U.S. Solar Photovoltaic Manufacturing
which accounted for 60% of all domestic PV capacity installed that year.141
Systems of this size generally produce power at a lower cost per kilowatt hour
(kWh) than smaller installations, as they benefit from economies of scale.142
Approximately two-thirds of total U.S. solar power capacity in 2021 (111 GW) was from large-
scale PV systems in the utility segment
(Figure 10).
Figure 10. Cumulative U.S. Solar Installations 2007-2021
Source: Figure created by
CRS from SEIA and Wood Mackenzie,
US Solar Market Insight Q4 2021, December
2021.
Solar Financing and Leasing
Where state law permits, solar systems may be owned by third-party financing and leasing firms
rather than by the owners of the property on which they are installed. According to the Lawrence
Berkeley National Laboratory, third-party ownership in the residential sector declined from about
60% in 2012 to 35% in 2020 as individual ownership increased with lower system costs and
residential loan options for solar financing became more widely available. In nonresidential
sectors, between 18% and 34% of PV systems are leased.143
Under the financing scheme of a power purchase agreement, an entity planning to install a CS PV
system signs an agreement with a user of electricity or an electric utility to purchase the power at
a predetermined rate. Independent wholesale producers that sell the power to customers under
such agreements generate most solar power in the United States. The wholesale producer pays for
the equipment, installation, and maintenance, allowing the customer to purchase solar electricity
without a large capital investment at predetermined prices for terms that are usually 15-20
141 Bolinger et al.,
Utility-Scale Solar, 2021 Edition, p. 2.
142 Gavin Ross,
Solar Power in the US, IBISWorld, Industry Report 22111E, September 2021, pp. 18-19.
143 Barbose et al.,
Tracking the Sun, p. 17. As of 2021, 29 states, the District of Columbia, and Puerto Rico authorized
third-party ownership of solar panels. North Carolina Clean Energy Technology Center, Database of State Incentives
for Renewables & Efficiency (DSIRE), “3rd Party Solar PV Power Purchase Agreement (PPA),” March 2015, at
https://ncsolarcen-prod.s3.amazonaws.com/wp-content/uploads/2021/12/DSIRE_3rd-Party-PPA_Aug_2021-2.pdf.
Congressional Research Service
24
U.S. Solar Photovoltaic Manufacturing
years.144 As of August 2021, 29 states allow power purchase agreements for distributed solar.145
Many utilities have turned to power purchase agreements with solar producers to meet state
renewable portfolio standards.146 Solar power purchase agreements cost less per kWh than wind
power purchase agreements in most areas of the United States.147 A similar instrument, a solar
lease, enables non-utility customers (e.g., households) to pay a flat monthly fee for solar power.
Net energy metering allows residential and commercial utility customers that generate their own
solar electricity on-site to receive financial credits for exporting excess electricity to the grid.148
Virtual net metering is available for customers invested in a portion of an off-site solar system, as
in community solar, to receive credits for their share of any net exports of electricity into the grid.
Mandatory net metering policies for power from renewable sources have been established in 41
states, Washington, DC, and 4 U.S. territories. The rate of compensation for solar system owners
varies and is under active debate in many states.
U.S. Government Support for Solar Manufacturing
Congress has enacted several measures that, among other activities, support domestic PV
manufacturing as well as research and development of solar PV technologies. Among them are
American Recovery and Reinvestment Act of 2009 (ARRA). ARRA included
authorization of $2.3 billion in tax credits for qualified advanced energy projects.
The Section 48C Advanced Manufacturing Tax Credit provided a 30%
investment tax credit to clean energy manufacturing facilities, including solar
manufacturers.149 Many credits were not claimed, as many of the 183 awardees
were not able to generate a taxable profit.150
U.S. Department of Energy Loan Guarantee Programs. DOE’s Loan
Programs Office has up to $4.5 billion available for Renewable Energy &
Efficient Energy Projects under the Title 17 Innovative Energy Loan Guarantee
Program authorized by the Energy Policy Act of 2005.151 Solar manufacturing
equipment may be eligible for loan guarantees under this program.152
Infrastructure Investment and Jobs Act (IIJA). The IIJA (P.L. 117-58),
enacted in November 2021, appropriated funds for solar activities detailed in the
Energy Act of 2020 (42 U.S.C. §16238 (b)(2-4)), including $40 million for solar
144 SEIA, “Third Party Solar Financing,” at https://www.seia.org/initiatives/third-party-solar-financing.
145 North Carolina Clean Energy Technology Center, “3rd Party Solar PV Power Purchase Agreement (PPA),” October
2021, at https://ncsolarcen-prod.s3.amazonaws.com/wp-content/uploads/2021/08/DSIRE_3rd-Party-
PPA_Aug_2021.pdf.
146 Gavin Ross,
Solar Power in the US, IBISWorld, Industry Report 22111E, September 2021, p. 19.
147 Bolinger et al.,
Utility-Scale Solar, 2021 Edition, p. 7.
148 For more information on net metering, see CRS Report R46010,
Net Metering: In Brief, by Ashley J. Lawson.
149 DOE,
Fact Sheet: 48C Manufacturing Tax Credits, at https://www.energy.gov/sites/prod/files/
FACT%20SHEET%20—%2048C%20MANUFACTURING%20TAX%20CREDITS.pdf.
150 DOE,
Solar Photovoltaics, February 24, 2022, p. 76, at https://www.energy.gov/sites/default/files/2022-02/
Solar%20Energy%20Supply%20Chain%20Report%20-%20Final.pdf.
151 DOE, Loan Programs Office, “Renewable Energy & Efficient Energy Projects Loan Guarantees,” press release, at
https://www.energy.gov/lpo/renewable-energy-efficient-energy-projects-loan-guarantees.
152 For example, see Ambient Photonics, “Ambient Photonics Invited to Submit Part II Application for Proposed $162
Million From DOE’s Title XVII Loan Guarantee Program,” press release, December 21, 2021, at
https://ambientphotonics.com/ambient-invited-to-phase-2-of-162m-doe-loan-program.
Congressional Research Service
25
U.S. Solar Photovoltaic Manufacturing
energy research and development, $20 million for an advanced solar
manufacturing initiative, and $20 million for solar technology recycling
development through 2025.
Department of Energy PV Research Funding. The Solar Energy Technologies
Office provides various funding opportunities for photovoltaics, as well as
manufacturing and competitiveness. In 2021, DOE announced funding of $63
million for advancing thin-film-based PV performance and manufacturing for
both CdTe and perovskite based devices. DOE also announced $7 million in
funding for projects that aim to increase CS PV system lifetimes from 30 years to
50 years.153
Two bills pending in the 117th Congress seek to promote domestic manufacturing of solar
equipment through production incentives. The Solar Energy Manufacturing for America Act,
included in the Build Back Better Act (H.R. 5376) and passed in the House on November 19,
2021, would offer refundable manufacturing tax credits for many components in the PV value
chain. Such tax credits would be 4 cents per watt for PV cells, $12 per square meter of PV wafers,
$3 per kilogram of solar-grade polysilicon, and 7 cents per watt for thin-film and CS PV panels.
The America COMPETES Act of 2022 (H.R. 4521), passed in the House on February 4, 2022,
would authorize the Secretary of Commerce to establish a program to award grants and direct
loans for constructing new solar manufacturing facilities or upgrading existing solar factories.
The bill would authorize $600 million each year through 2026 for the program. Manufacturers of
solar components, including polysilicon, wafers, cells, panels, inverters, racking, and trackers,
would be eligible to apply for the grants and loans. The solar provisions were not included in the
version of H.R. 4521 approved by the Senate on March 28, 2022.
Other policies may encourage greater efforts to generate solar power but not typically require or
support domestic manufacturing of solar equipment. For example, federal policies that aim to
support solar power generation include an investment tax credit for solar system costs, most
recently extended in the Consolidated Appropriation Act, 2021 (P.L. 116-260).154 Additionally, a
mandate first established in the Public Utilities Regulatory Policies Act of 1978 (P.L. 95-617)
requires that utilities purchase electricity from qualified energy producers, including those using
renewable sources, when the cost of the electricity is equal to or lower than what the utilities
would have paid to produce the electricity on their own. President Biden signed an executive
order on December 8, 2021, directing the federal government to be carbon neutral by 2050 and
setting a goal of 100% carbon pollution-free electricity by 2035, half of which is to be locally
supplied clean energy.155 These efforts aim to incentivize further adoption of renewable electricity
sources, including solar power.
153 DOE, “DOE Announces Goal to Cut Solar Costs by More than Half by 2030,” press release, March 25, 2021, at
https://www.energy.gov/articles/doe-announces-goal-cut-solar-costs-more-half-2030.
154 For more information about federal tax incentives for solar energy, see CRS In Focus IF10479,
The Energy Credit
or Energy Investment Tax Credit (ITC), by Molly F. Sherlock.
155 “Executive Order on Catalyzing Clean Energy Industries and Jobs Through Federal Sustainability,” December 8,
2021, at https://www.whitehouse.gov/briefing-room/presidential-actions/2021/12/08/executive-order-on-catalyzing-
clean-energy-industries-and-jobs-through-federal-sustainability/.
Congressional Research Service
26
U.S. Solar Photovoltaic Manufacturing
Author Information
Manpreet Singh
Analyst in Industrial Organization and Business
Acknowledgments
Thanks to Mari Lee, CRS Visual Information Specialist, for contributing to the graphics in this report.
Disclaimer
This document was prepared by the Congressional Research Service (CRS). CRS serves as nonpartisan
shared staff to congressional committees and Members of Congress. It operates solely at the behest of and
under the direction of Congress. Information in a CRS Report should not be relied upon for purposes other
than public understanding of information that has been provided by CRS to Members of Congress in
connection with CRS’s institutional role. CRS Reports, as a work of the United States Government, are not
subject to copyright protection in the United States. Any CRS Report may be reproduced and distributed in
its entirety without permission from CRS. However, as a CRS Report may include copyrighted images or
material from a third party, you may need to obtain the permission of the copyright holder if you wish to
copy or otherwise use copyrighted material.
Congressional Research Service
R47093
· VERSION 1 · NEW
27